Lead acid battery recycling machine

  • Detail
  • Parameters

Introduce

The working principle of the waste lead storage battery crushing and separating system is that the storage battery is crushed by a crusher, the crushed fragments are cleaned by a vibrating screen, lead mud is washed away, the cleaned fragments enter a hydraulic separator and are separated by utilizing the characteristics of different specific gravity of materials, and the separated battery plastic fragments and a lead grid pass through screw conveyor output systems from different outlets of the hydraulic separator.

The specific process is to break the waste lead-acid battery to pieces less than 100mm through the knife edge on the hammer head of the crusher and then enter the vibrating screen, in which a plurality of water spray nozzles are arranged, and the materials are fully cleaned under the double action of water power and vibration.

Lead mud in the battery debris is flushed into the lead mud precipitator through the mesh of the sieve plate, and flocculating agent in an appropriate proportion is added into the lead mud precipitator to promote flocculation and sedimentation of the lead mud, so that a scraper in the lead mud precipitator is convenient to convey to a lead mud stirring tank, then lead mud in the tank is conveyed to a filter press through a lead mud conveying pump, and lead paste is formed after pressure filtration, and the lead paste can be conveyed to a pre-desulfurization system for continuous treatment.

At the same time, polypropylene, heavy plastic and lead grid separated after vibration cleaning are sent to the hydraulic separator by the vibrating screen. Due to the different specific gravity of the materials, the above three materials are sent out from the upper, middle and lower outlets respectively after being separated by the hydraulic separator. In order to ensure the thorough cleaning and separation of various materials, the system carries out secondary cleaning and separation of materials, thus ensuring the cleaning and separation effects of various materials.

The system adopts full-screen monitoring, automatic control and high degree of automation. The main equipment adopts 316L stainless steel with good corrosion resistance. Acid liquor in the whole equipment forms an integral internal circulation system. In addition, acid mist dust removalpipelines are connected to the top of each main equipment in a toxic way, acid mist generated in the production process is pumped to an acid mist cleaning filter for cleaning and filtering, and is discharged into the atmosphere after reaching the standard through detection, thereby preventing air pollution and meeting environmental protection requirements.


breaking and separation unit

Serial numb er

Device nameSpecification modelQuantit y Table/s etMain materialRemarks
1.1Vibrating feederZG-1000-30001Q235-ALining 316LP=2×3KW

Attached: Weighing Device

10T sensor4Hunan JiangyeChangsha titanium alloy
1.2Belt conveyorJYPF05DB.161Leg 304/Q235idler 304 Belt Fluorine rubberBelt width 800;P=4KW, fully enclosed
1.3Magnetic iron removerRCDD-101Q235-AP=15KW
1.4Crusher soundproof roomJYPF05DB.191Combinati on
1.5CrusherJYPF05DB.11316L/30490KW, 20hammers, 4 air springs
1.6Dilute oil lubrication stationXYZ-61Q235A2×0.75K W
1.7Primary vibrating screenJYPF05DB.21Liquid contact portion 316L,reinforcing ribs, legs,Sieve plate 800x 800mm, quantity 3, p = 2 x
1.8DiaphragmJYPF05DB.31Liquid

filter

contact




portion




316L,




reinforcing




ribs, legs,




etc. 304
1.9PrimaryJYPF05DB.51LiquidBlade

lead grid

contactdiameter

screw

portionΦ 280×

conveyor

316L,10. shaft




reinforcingdiameter




ribs, legs,Φ 127×




etc. 30415,





P=7.5KW
1.10SecondaryJYPF05DB.61LiquidBlade

lead grid

contactdiameter

screw

portionΦ 280×

conveyor

316L,10. shaft




reinforcingdiameter




ribs, legs,Φ 127×




etc. 30415,





P=7.5KW
1.11Lead mudJYPF05DB.101Liquid

settling tank

contact




portion




316L,




reinforcing




ribs, legs,




etc. 304
1.12Lead mudJYPF05DB.111LiquidP=7.5KW

mixing tank

contactV=10m3




portion




316L,




reinforcing




ribs, legs,




etc. 304
1.13Filtrate tankJYPF05DB.121PPV=10m3
1.14Hydrodyna mic separatorJYPF05DB.151316L
1.15Horizontal screw conveyorJYPF05DB.221Liquid contact portion 316L,reinforcing ribs, legs, etc. 304Blade diameter Φ 275× 8diameter of axle φ108×8 P=5.5KW
1.16Neutralizatio n tankJYPF05DB.231Liquid contact portion 316L,reinforcing ribs, legs, etc. 304P=11KW
1.17buffer tankJYPF05DB.241Liquid contact portion 316L,reinforcing ribs, legs, etc. 304P=3KW
1.18Acid filterJYPF.0TB7022316L

One for standby and one for use

1.19cooling water tankJYPF.0TB11021PP

Second, the acid mist dust removal part
2.1Spray purificationJYPF05DB.31Hunan Jiangye1PPφ2600*60 00
2.2Induced draft fan4-52-B1Glass fibre reinforced plasticsFan motor P=22KW
2.3liusuan pump60FS-351Plastic lining
2.4Smoke exhaust windowJYPF1PPH≤25m

Three, all kinds of acid pump
3.1Water separation pumpQ=60m³/h, H=11m1Overcurren t section 316LXin Jiuyang
3.2Acid circulating pumpQ=25m³/h, H=50m1Overcurren t section 316LXin Jiuyang
3.3Filtrate transfer pumpQ=30m³/h, H=30m2Overcurren t section 316LXin Jiuyang
3.4Lead mud transfer pumpQ=25m³/h, H=58m3Overcurren t section CD4MCuXin Jiuyang
3.5Submerged sewage pumpQ=10m³/h, H=20m1Overcurren t section 316LXin Jiuyang
3.6cooling water pumpQ=4m³/h, H=52m2The overcurrent section 304Xin Jiuyang







Home
Customer service